Carbon Steel Part Casting with ISO9001

Carbon Steel Part Casting with ISO9001
one. Firm Profile:

 
Specializing in the production of lost wax expense castings and concluded products in carbon steel and alloy metal, our organization is a world class maker and provider of expenditure castings in China. It is made up of 2 major amenities, both metal casting foundry and CNC machining factory which empower us to supply equally precision castings and finished goods with an yearly production ability of more than twenty,000 tons, and the products are primarily exported to Europe, The united states, Japan and other places all around the world.
The headquarters of our organization is situated in the well-known industrial city Xihu (West Lake) Dis., HangJCPT in China. It is really handy to be achieved with an beneficial geographic position it is found about thirty kilometers absent from the Bei-lun Port which is the next biggest port in China, and about 15 kilometers away from the Lishe International Airport. The principal manufacturing base of the cast steel foundry is positioned in Qiucun City, Xihu (West Lake) Dis., HangJCPT, a distance of fifteen kilometers away from the Headquarters. Our organization was set up in 1992, it covers a total area of forty,five hundred sq. meters and now has more than five hundred workers, such as 10 engineers and 60 specialists. The firm owns a brand-new foundry, which covers an region of more than 30,000 sq. meters.
Our items go over a wide variety of industries such as practice railway, car truck, design machinery, mining equipment, forklift, agricultural equipment, shipbuilding, petroleum machinery, development, valve and pumps, electric powered equipment ,hardware, energy tools and so on. We are able to produce goods according to JCPTers’ drawings or samples, we emphasis on the two carbon metal and alloy metal. Up to today, more than a hundred uncooked components and five,000 kinds of diverse products have been designed and created by us. We are familiar with the different industrial expectations, these kinds of as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial requirements.

 

2. Background:
Given that 1992

1992 HangJCPT Xihu (West Lake) Dis. Xihu (West Lake) Dis.ng JCPT Producing Manufacturing unit was set up. Largely engaged in machining.
1999 Renovation investment decision casting manufacturing lines in Xihu (West Lake) Dis.ng, creation of precision casting, creation capability of 5000 tons.
2001 Attained ISO9001:2000 certificate.
2003 Goods commenced to export.
2005 HangJCPT Xihu (West Lake) Dis. Huawei expenditure casting  co.,ltd was set up. 
2007 Cooperating with Bombardier, 1st the OEM railway JCPTer abroad.
2008 All casting production line moved to Huawei, generation potential of 15000 tons.
Cooperating with Hyundai motor business in North America, the very first OEM auto JCPTer abroad.
2009 HangJCPT Qianhao metallic item  co.,ltd was recognized. Primarily engaged in machining and import &  export business.
2011 Acquired TS16949:2009&ISO14001:2004 certification.
2012 Cooperating with Doosan in Korea, first the OEM construction machinery JCPTer overseas.
2013 Huawei expanded creation potential to 20000 tons.
2014 Developing ERP generation management system, implementation of 6S administration.
2015 Constructing a totally automatic wax and shell making method circulation line in Huawei.

3. Overview of Factory—Huawei Investment Casting

 

  1. Recognized in 2005, plant area handles much more than 30,000  square    meters, with much more than 350 workers.
  2. Using innovative misplaced wax expenditure casting approach, geared up with many contemporary sorts of power-preserving & environmentally-helpful production traces including a totally automatic wax and shell creating approach circulation line, as well as two mesh belt furnace warmth treatment generation strains.
  3. Once-a-year generation ability is 20,000 tons.

 
four. Overview of Manufacturing facility—Qianhao Machining (predecessor is Xihu (West Lake) Dis.ng machinery )
 

  1. Recognized in 1992,plant area addresses ten,000 sq. meters, with a lot more than 160 personnel.
  2. Geared up with complete advanced CNC machining equipments, which includes much more than 20 vertical and horizontal centers, and more than 30 CNC machines  and 50 other machining equipments.
  3. The machining facility is completely impartial from the casting foundry and has an impartial management group and personalized enterprise design to fit.  In addition to the casting, forging and machining, it also has the facility to  machine numerous  profiles.

5. Our Mission:
Generate the Very best Benefit for Clients,Contribute for Equipment Production in the Planet.
six. Our Values:
Moving with the Moments
JCPTing and Innovation
Harmony and Win-Acquire
Striving for Excellence
 
seven. Xihu (West Lake) Dis.n Methods:
Working Type: JCPT pragmatic ,  Persistent energy ,  Teamwork ,  Struggle&Transcend
Employee Graphic: Classy design,  Polite and courteous,  Warmly and humble,  Be neither Conceitedness nor Inferiority,  Preciseness and Expert.

Xihu (West Lake) Dis.n sources
Casting Engineers three
Material Engineers one
Heat Remedy Engineers1 one
Machining Engineers12 5
Expert Technician twelve
QA 28
Production Professionals 55
Product sales &Consumer Provider Staffs18 eighteen
Direct Labor 390
Total :513

8. Once-a-year Turnover:
Predicted Goal : Up to 2571, yearly turnover exceeds 60 million bucks

         Yearly turnover(Unit: Million Pounds)
2005 $ seven.4m
2006 $ 9.0m
2007 $ 12.6m
2008 $ sixteen.0m
2009 $ 10.7m
2571 $ 15.5m
2011 $ eighteen.4m
2012 $ 17.6m
2013 $ 26.9m
2014 $ 32.6m
2015  $ 34.1m
2016 $ 36.6m

9. Merchandise Descripition:
 

Description Expenditure casting 
Substance Carbon metal, alloy metal, stainless steel
Method Lost wax casting + cnc machining
Casting dimension tolerance CT7
Casting floor roughness Ra twelve.5um
Casting weight range .1-90kg
Size Max linear dimensions: 1200mm, Max diameter size: 600mm
Machining JCPT Positioning precision .008mm, Rep. position. accuracy .006mm
Machining area roughness Ra0.8~six.3um
Max Machining Travel Of Spindle 1900mmx850mmx700mm
Max Machining Turning Diameter 830mm
Materials regular GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….
Area treatment method KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling,  black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating
Provider offered OEM & ODM 
Good quality manage flaws,one hundred% inspection prior to packing  
Software Teach & railway, automobile& truck, construction equipment, forklift, agricultural machinery, shipbuilding, petroleum machinery, building, valve and pumps, electric machine, components, energy gear and so on.

10. Product Profile:

one. Material percentage alloy metal:forty five%          
carbon steel:35%
stainless steel:ten%
iron:ten%
2. Casting fat percentage .1-5kg:40%
5-20kg:thirty%
twenty-40kg:20%
earlier mentioned 40kg:ten%
3. JCPT proportion Factors for practice & railway: twenty five%
Components for auto & truck: thirty%
Components for building equipment & forklift: twenty five%
Factors for agricultural machinery:10%
Other equipment components:10%
four. Globa marketplace share United States:30%
Europe:35%
Japan& Korea:fifteen%
Domestic industry:15%
Other:15%
five. Manufacturing potential Creation Potential: 25,000 tons / yr
The Recent Production Output: eighteen,000 tons / year
Manufacturing Saturation Share:seventy two%

eleven. Producing  Process:
Procedure design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒  Mold shake out  ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection  ⇒Machining ⇒ Heat therapy

twelve. Main Machining Products Checklist:

Machining Abilities
Three-Axis turning centre: one 4-Axis Vertical Equipment Center: 21
Four-Axis Horizontal Equipment Center: 1 CNC Milling Device: 6
Vertical Lifting Milling Equipment:4  Common Milling Machine: 2
Plane Milling Device: 2 Fase Milling Machine: 3
CNC Lathe Equipment: 27 Oblique Xihu (West Lake) Dis. CNC Lathe Machine: two
Engine Lathe Machine: six Particular Lathe: 5
Radial Drilling Machine: four Porous Drilling Machine: one
CNC Drilling Machine: 5 Cylindrical Drilling Machine: 11

thirteen. Key Tests Equipments:

one.Direct-Studying Spectrometer 12.3D Scanner
2.Non-make contact with infrared thermometer thirteen.Coordinate Measuring Equipment
3.JCPTlographic Microscope fourteen.Surface area Roughness Tester
four.Rigidity Tester 15.Ultrasonic Tests Device(HS600)
five.Low Temperature Chamber For Impact Specimen 16.Coating thickness gauge
6.Impact Test Machine seventeen.Transportable Magnetic Particle Tester
seven.Magnetic Particle Testing Device eighteen.Portable Hardness Tester
8.Ultrasonic Testing Equipment 19.Hardness Examination  Machine
9.X-ray tester 20.Rockwell Hardness Examination Equipment
ten.Surface Roughness Tester 21.Speak to infrared thermometer
eleven.Movie Measurement Machine  

fourteen. We give a variety of examination amenities as talked about under:

one. Chemical examination
2. Tensile strength
three. Elongation fee
four. Shrinkage rate
five. Influence test 
six. Harness check
seven. JCPTlography
8. Non-destructive checks(including dye-penetrant, ultrasonic, magnetic particle and radiography)
nine. Surface roughness test 
ten. CMM test 
11. 3D scanner 

15. APQP and Inspection Report:

APQP-Casting  

  1. Procedure Stream Diagrams
  2. Handle Program
  3. Procedure FMEA
  4. Casting Procedure Instruction
  5. Solidification Simulation Report
  6. Heat Remedy Work Instruction
  7. Casting Ultimate High quality Handle WI
  8. Visual Inspection VI For Area Irregularities
APQP-Machining 

  1. Procedure Movement Diagrams
  2. Handle Strategy
  3. Procedure FMEA
  4. Machining Procedure Instruction
  5. Gauge Listing And Validation Strategy
  6. Closing Top quality Handle WI 
Inspection Report-Casting

  1. Content Take a look at Report(A)
  2. Materials Examination Report(B)
  3. Magnetic Particle Inspection Report
  4. Ultrasonic Evaluation Report
  5. Radiographic Examination Report
  6. Harmful Test Report
  7. Coating Test Report
  8. Visible Inspection Report
  9. Casting Inspection Report
Inspection Report-Machining 

  1. Dimensional Inspection Report(A)
  2. Dimensional Inspection Report(B)
  3. CMM Report
Other Good quality Document 

  1. PPAP Checklist
  2. Measurement Method Analysis Study
  3. Process Functionality Studies
  4. Corrective Action Report(8D)
  5. Packaging Instruction

sixteen. Core Competition Rewards:
Advantages one:Large JCPT and Specialized Ability

  1. An industry’s best engineering technical staff , with special expertise and prosperous experience in product design and style, casting ,warmth treating and machining fields.
  2. Dependent on JCPTer wants, in the starting of product growth, offer a remedy, casting layout, by structural ingredient developed to casting elements, improve the solution design, then reduce costs and creating the best value for the JCPTers.
  3. Special Techniques Enable XIHU (WEST LAKE) DIS.NG to Be Competent with Those Issues at Wax JCPT & Shell Making Processes When Producing the Areas with Interior-Advanced-Buildings.
  4. Use casting simulation investigation system software 100%  to make sure the success of the 1-time demo sample.

Positive aspects 2: Superior Inspection Equipment & Sturdy Quality Assurance Capacity

  1. Our tests equipments are not only major in the market, and also has a really comprehensive variety, they are components guarantee to ensure us proceed to give high-good quality items for our JCPTers.
  2. Carrying out ISO9001 and TS16949 good quality administration technique, total implementation of 6S and Kanban internet site administration, which is software guarantee of the top quality.
  3. IQC, IPQC and FQC high quality management crew to control the whole creation procedure, effectively prevent the generation of  unqualified product.
  4. Our casting’ PPM ≤1000 Machining ‘ PPM ≤600.
  5. We sticks to the high quality administration philosophy that “Beginning from the JCPTer needs and ending with their pleasure, concentrating on JCPTer calls for and exceeding their anticipations”.

Advantages3: Very good Customer Service

  1. XIHU (WEST LAKE) DIS.NG can supply JCPTers with great provider, our employees have plentiful commercial experience, very good language capacity, and rich foundry or mechanical qualifications. We are fully commited to supplying JCPTers with accurate, careful and fast service.
  2. Quotation, High quality Grievances and Electronic mail Response get rapidly effective opinions inside of 48 hrs.
  3. We have carried out an data-dependent management which is pushed by an ERP and PMC technique, to make sure on time shipping price: ninety five%

 Positive aspects four: Effective Deep-processing Ability 
  It is the very best main aggressive advantage diverse with other people in the sector

  1. Machining ability as the same as casting, the machining facility is totally impartial from the casting foundry and has an impartial management crew and tailor-made business model to suit.
  2. XIHU (WEST LAKE) DIS.NG has completed a transformation and upgraded to a deep-processing company with expanded production abilities and is committed to be equipped with other capabilities apart from casting, we focus on creating terminal merchandise for prime-end markets.
  3. High specialized content material in machining, and casting with sheet steel, welding, assembling, XIHU (WEST LAKE) DIS.NG has the most aggressive advantage, it is the ideal choice for you.

seventeen. Get in touch with Data:

 

Carbon Steel Part Casting with ISO9001