Carbon Steel Part Casting with ISO9001
one. Firm Profile:
Specializing in the production of lost wax expense castings and concluded products in carbon steel and alloy metal, our organization is a world class maker and provider of expenditure castings in China. It is made up of 2 major amenities, both metal casting foundry and CNC machining factory which empower us to supply equally precision castings and finished goods with an yearly production ability of more than twenty,000 tons, and the products are primarily exported to Europe, The united states, Japan and other places all around the world.
The headquarters of our organization is situated in the well-known industrial city Xihu (West Lake) Dis., HangJCPT in China. It is really handy to be achieved with an beneficial geographic position it is found about thirty kilometers absent from the Bei-lun Port which is the next biggest port in China, and about 15 kilometers away from the Lishe International Airport. The principal manufacturing base of the cast steel foundry is positioned in Qiucun City, Xihu (West Lake) Dis., HangJCPT, a distance of fifteen kilometers away from the Headquarters. Our organization was set up in 1992, it covers a total area of forty,five hundred sq. meters and now has more than five hundred workers, such as 10 engineers and 60 specialists. The firm owns a brand-new foundry, which covers an region of more than 30,000 sq. meters.
Our items go over a wide variety of industries such as practice railway, car truck, design machinery, mining equipment, forklift, agricultural equipment, shipbuilding, petroleum machinery, development, valve and pumps, electric powered equipment ,hardware, energy tools and so on. We are able to produce goods according to JCPTers’ drawings or samples, we emphasis on the two carbon metal and alloy metal. Up to today, more than a hundred uncooked components and five,000 kinds of diverse products have been designed and created by us. We are familiar with the different industrial expectations, these kinds of as Chinese GB, American ASTM, AISI , German DIN, French NF, Japanese JIS, British BS, Australian AS and Association of American Railroads (AAR ) and other industrial requirements.
Given that 1992
|1992||HangJCPT Xihu (West Lake) Dis. Xihu (West Lake) Dis.ng JCPT Producing Manufacturing unit was set up. Largely engaged in machining.|
|1999||Renovation investment decision casting manufacturing lines in Xihu (West Lake) Dis.ng, creation of precision casting, creation capability of 5000 tons.|
|2001||Attained ISO9001:2000 certificate.|
|2003||Goods commenced to export.|
|2005||HangJCPT Xihu (West Lake) Dis. Huawei expenditure casting co.,ltd was set up.|
|2007||Cooperating with Bombardier, 1st the OEM railway JCPTer abroad.|
|2008||All casting production line moved to Huawei, generation potential of 15000 tons.
Cooperating with Hyundai motor business in North America, the very first OEM auto JCPTer abroad.
|2009||HangJCPT Qianhao metallic item co.,ltd was recognized. Primarily engaged in machining and import & export business.|
|2011||Acquired TS16949:2009&ISO14001:2004 certification.|
|2012||Cooperating with Doosan in Korea, first the OEM construction machinery JCPTer overseas.|
|2013||Huawei expanded creation potential to 20000 tons.|
|2014||Developing ERP generation management system, implementation of 6S administration.|
|2015||Constructing a totally automatic wax and shell making method circulation line in Huawei.|
3. Overview of Factory—Huawei Investment Casting
four. Overview of Manufacturing facility—Qianhao Machining (predecessor is Xihu (West Lake) Dis.ng machinery )
5. Our Mission:
Generate the Very best Benefit for Clients,Contribute for Equipment Production in the Planet.
six. Our Values:
Moving with the Moments
JCPTing and Innovation
Harmony and Win-Acquire
Striving for Excellence
seven. Xihu (West Lake) Dis.n Methods:
Working Type: JCPT pragmatic , Persistent energy , Teamwork , Struggle&Transcend
Employee Graphic: Classy design, Polite and courteous, Warmly and humble, Be neither Conceitedness nor Inferiority, Preciseness and Expert.
|Xihu (West Lake) Dis.n sources|
|Heat Remedy Engineers1||one|
|Product sales &Consumer Provider Staffs18||eighteen|
8. Once-a-year Turnover:
Predicted Goal : Up to 2571, yearly turnover exceeds 60 million bucks
|Yearly turnover(Unit: Million Pounds)|
9. Merchandise Descripition:
|Substance||Carbon metal, alloy metal, stainless steel|
|Method||Lost wax casting + cnc machining|
|Casting dimension tolerance||CT7|
|Casting floor roughness||Ra twelve.5um|
|Casting weight range||.1-90kg|
|Size||Max linear dimensions: 1200mm, Max diameter size: 600mm|
|Machining JCPT||Positioning precision .008mm, Rep. position. accuracy .006mm|
|Machining area roughness||Ra0.8~six.3um|
|Max Machining Travel Of Spindle||1900mmx850mmx700mm|
|Max Machining Turning Diameter||830mm|
|Materials regular||GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…….|
|Area treatment method||KTL(E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing,Powder coating, Nickel plating|
|Provider offered||OEM & ODM|
|Good quality manage||flaws,one hundred% inspection prior to packing|
|Software||Teach & railway, automobile& truck, construction equipment, forklift, agricultural machinery, shipbuilding, petroleum machinery, building, valve and pumps, electric machine, components, energy gear and so on.|
10. Product Profile:
|one. Material percentage||alloy metal:forty five%
|2. Casting fat percentage||.1-5kg:40%
earlier mentioned 40kg:ten%
|3. JCPT proportion||Factors for practice & railway: twenty five%
Components for auto & truck: thirty%
Components for building equipment & forklift: twenty five%
Factors for agricultural machinery:10%
Other equipment components:10%
|four. Globa marketplace share||United States:30%
|five. Manufacturing potential||Creation Potential: 25,000 tons / yr
The Recent Production Output: eighteen,000 tons / year
Manufacturing Saturation Share:seventy two%
eleven. Producing Process:
Procedure design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat therapy
twelve. Main Machining Products Checklist:
|Three-Axis turning centre: one||4-Axis Vertical Equipment Center: 21|
|Four-Axis Horizontal Equipment Center: 1||CNC Milling Device: 6|
|Vertical Lifting Milling Equipment:4||Common Milling Machine: 2|
|Plane Milling Device: 2||Fase Milling Machine: 3|
|CNC Lathe Equipment: 27||Oblique Xihu (West Lake) Dis. CNC Lathe Machine: two|
|Engine Lathe Machine: six||Particular Lathe: 5|
|Radial Drilling Machine: four||Porous Drilling Machine: one|
|CNC Drilling Machine: 5||Cylindrical Drilling Machine: 11|
thirteen. Key Tests Equipments:
|one.Direct-Studying Spectrometer||12.3D Scanner|
|2.Non-make contact with infrared thermometer||thirteen.Coordinate Measuring Equipment|
|3.JCPTlographic Microscope||fourteen.Surface area Roughness Tester|
|four.Rigidity Tester||15.Ultrasonic Tests Device(HS600)|
|five.Low Temperature Chamber For Impact Specimen||16.Coating thickness gauge|
|6.Impact Test Machine||seventeen.Transportable Magnetic Particle Tester|
|seven.Magnetic Particle Testing Device||eighteen.Portable Hardness Tester|
|8.Ultrasonic Testing Equipment||19.Hardness Examination Machine|
|9.X-ray tester||20.Rockwell Hardness Examination Equipment|
|ten.Surface Roughness Tester||21.Speak to infrared thermometer|
|eleven.Movie Measurement Machine|
fourteen. We give a variety of examination amenities as talked about under:
|one. Chemical examination|
|2. Tensile strength|
|three. Elongation fee|
|four. Shrinkage rate|
|five. Influence test|
|six. Harness check|
|8. Non-destructive checks(including dye-penetrant, ultrasonic, magnetic particle and radiography)|
|nine. Surface roughness test|
|ten. CMM test|
|11. 3D scanner|
15. APQP and Inspection Report:
|Other Good quality Document
sixteen. Core Competition Rewards:
Advantages one:Large JCPT and Specialized Ability
- An industry’s best engineering technical staff , with special expertise and prosperous experience in product design and style, casting ,warmth treating and machining fields.
- Dependent on JCPTer wants, in the starting of product growth, offer a remedy, casting layout, by structural ingredient developed to casting elements, improve the solution design, then reduce costs and creating the best value for the JCPTers.
- Special Techniques Enable XIHU (WEST LAKE) DIS.NG to Be Competent with Those Issues at Wax JCPT & Shell Making Processes When Producing the Areas with Interior-Advanced-Buildings.
- Use casting simulation investigation system software 100% to make sure the success of the 1-time demo sample.
Positive aspects 2: Superior Inspection Equipment & Sturdy Quality Assurance Capacity
- Our tests equipments are not only major in the market, and also has a really comprehensive variety, they are components guarantee to ensure us proceed to give high-good quality items for our JCPTers.
- Carrying out ISO9001 and TS16949 good quality administration technique, total implementation of 6S and Kanban internet site administration, which is software guarantee of the top quality.
- IQC, IPQC and FQC high quality management crew to control the whole creation procedure, effectively prevent the generation of unqualified product.
- Our casting’ PPM ≤1000 Machining ‘ PPM ≤600.
- We sticks to the high quality administration philosophy that “Beginning from the JCPTer needs and ending with their pleasure, concentrating on JCPTer calls for and exceeding their anticipations”.
Advantages3: Very good Customer Service
- XIHU (WEST LAKE) DIS.NG can supply JCPTers with great provider, our employees have plentiful commercial experience, very good language capacity, and rich foundry or mechanical qualifications. We are fully commited to supplying JCPTers with accurate, careful and fast service.
- Quotation, High quality Grievances and Electronic mail Response get rapidly effective opinions inside of 48 hrs.
- We have carried out an data-dependent management which is pushed by an ERP and PMC technique, to make sure on time shipping price: ninety five%
Positive aspects four: Effective Deep-processing Ability
It is the very best main aggressive advantage diverse with other people in the sector
- Machining ability as the same as casting, the machining facility is totally impartial from the casting foundry and has an impartial management crew and tailor-made business model to suit.
- XIHU (WEST LAKE) DIS.NG has completed a transformation and upgraded to a deep-processing company with expanded production abilities and is committed to be equipped with other capabilities apart from casting, we focus on creating terminal merchandise for prime-end markets.
- High specialized content material in machining, and casting with sheet steel, welding, assembling, XIHU (WEST LAKE) DIS.NG has the most aggressive advantage, it is the ideal choice for you.
seventeen. Get in touch with Data: