Product Description
HangZhou Jingbang Machining Co., Ltd.
We are Manufacturer of Industrial automation parts, Our shaft collars manufactured with CNC precision. We can also produce them in other materials like stainless steel, titanium alloy, aluminum alloy, mid steel, and carbon steel to match your requirements. We offer 8 types of imperial shaft collars,including set screw shaft collar, quick release shaft collar, 1-piece shaft collar, 2-piece shaft collar, D-profile shaft collar,threaded shaft collar, Hex shaft collar, and double wide shaft collar& shaft coupling,etc. We can manufacture all sizes of shaft collars as per your request.
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Upload me your drawings CAD files to get an instant online fabrication quote !
| Product Name | Shaft collar/collar clamp |
| Size | 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements. |
| Accept Material | AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc. |
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Accept Finish |
Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements. |
| Type | One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw |
| Standard | Metric, imperial |
| Packing Service | We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization. |
| Service | 1,Free samples will be sent to you after confirming the order. 2,Material test report,Hardness test report,Quality Inspection Report as your require. 3,video and photos with details freely during. 4,Drawing formation: PDF, CAD/DWG/DXF, IGS/STP etc.If you don’t have a professional drawing, you can contact us and we will customize it for you according to your requirements. |
| delivery time | In stock : Sample 3days,Bulk goods 7-15days. Custom : Sample 7-10 working days, Bulk goods 15-20 working days. |
| We have stock of the following products, please contact us for the price! | ||
| ONE-PIECE: Carbon steel and black oxide
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Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
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| TWO-PIECES: Carbon steel and black oxide |
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
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| SET-SCREW: Carbon steel and black oxide |
Bore size:
8mm,10mm,13mm,15mm,16mm,20mm,22mm,24mm,25mm, |
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24 hours online service
Upload your drawings to get an instant online fabrication quote on custom-metal prototypes and production parts.
Instant quote
As a customer-oriented company, we are happy to offer our expertise in custom part manufacturing. Our in-house engineering team has extensive experience in designing and engineering custom solutions. If you don’t find what you need in our standard line, please let us know, and we’ll work with you to develop a custom solution that meets your unique requirements.
Our Advantages
CUSTOM DESIGNS
As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.
We can also purchase and complete packaging according to customer requirements, such as blister boxes, rustproof paper, pearl cotton packaging, and we promise not to make a penny on extra packaging.
After Sales Service
Related catalog
Company Profile
FAQ
1. Factory or Trader ?
We are factory established in 2011, located in ChengDu, ZheJiang Province.
2. MOQ ?
For customized samples, MOQ is 200 pieces. For stock, MOQ is 30 pieces.
3. What materials are supported ?
.Aluminum alloy: 6061-T6, 6063-T6, 7075,2571,etc
. Stainless steel 303,304,316,201,etc
. Steel: Y15Pb, 45#, 20#, 65Mn steel, 4140,etc
. Brass: H57,H58,H59,H62,C3604BD,C2600,C3604,etc
.Plastic / Nylon / POM
4. Surface Treatment ?
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating,copper-plating, the wreath oxygen resin spraying, the heat disposing,hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated,blue black zinc-plated,rust preventive oil, titanium alloy galvanized,silver plating, plastic, electroplating, anodizing etc.
5. How To Customize?
Drawing formation: PDF, CAD/DWG/DXF, IGS/STP etc.If you don’t have a professional drawing, you can contact us and we will customize it for you according to your requirements.
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| Standard Or Nonstandard: | Standard or Customized |
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| Shaft Hole: | Standard or Customized |
| Torque: | 70-80N.M |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample On request
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can I purchase locking collars with specific features suitable for use in conveyor systems?
Yes, you can purchase locking collars with specific features that are suitable for use in conveyor systems. Conveyor systems often require specialized locking collars to ensure secure and reliable shaft attachment, accommodate the unique demands of conveyor applications, and optimize overall system performance. Here are some specific features to consider when purchasing locking collars for conveyor systems:
- Anti-Slip Design:
- High Load Capacity:
- Corrosion Resistance:
- Easy Installation and Adjustment:
- Shaft Protection:
- Alignment and Positioning:
- Industry Standards and Compatibility:
- Manufacturer Support and Expertise:
Look for locking collars that have anti-slip features to prevent unintended movement or slippage of the collar on the conveyor shaft. These features can include serrations, knurls, or specialized surface treatments that enhance the grip between the locking collar and the shaft, providing a secure and reliable connection.
Conveyor systems often handle heavy loads, so it’s important to choose locking collars with a high load capacity. Look for collars that are designed to withstand the specific loads and forces encountered in conveyor applications. Consider factors such as the material strength, geometry, and construction of the locking collar to ensure it can handle the anticipated load requirements.
Depending on the environment in which the conveyor system operates, corrosion resistance may be crucial. Look for locking collars made from materials that offer excellent corrosion resistance, such as stainless steel or corrosion-resistant coatings. This helps to protect the collars from degradation due to exposure to moisture, chemicals, or other corrosive substances.
Consider locking collars that offer ease of installation and adjustment features. Conveyor systems often require frequent maintenance, adjustments, or replacements, so having locking collars that are designed for quick and convenient installation and adjustment can save time and effort. Look for collars with user-friendly designs, such as tool-free locking mechanisms or integrated adjustment features.
Locking collars that provide shaft protection features can help prevent damage or wear to the conveyor shaft. Look for collars that have smooth internal surfaces, chamfered edges, or materials that minimize friction and abrasion on the shaft. This helps to extend the lifespan of both the locking collar and the shaft, reducing maintenance requirements.
In conveyor systems, precise alignment and positioning of components are crucial for smooth operation. Consider locking collars that offer alignment or positioning features, such as set screws, keyways, or specialized designs that facilitate accurate placement of the collar on the shaft. These features can help maintain proper alignment of conveyor components and minimize the risk of misalignment-related issues.
Ensure that the locking collars you purchase comply with relevant industry standards and specifications. This ensures compatibility and interchangeability with other components of the conveyor system. Look for locking collars that meet recognized standards to ensure proper integration and reliable performance.
Consider purchasing locking collars from manufacturers or suppliers who specialize in conveyor systems or mechanical power transmission components. These manufacturers often have in-depth knowledge and expertise in designing locking collars specifically for conveyor applications. They can provide guidance, technical support, and customized solutions to meet your specific requirements.
When purchasing locking collars for conveyor systems, it’s important to consider the specific needs and requirements of your application. Consult with manufacturers, suppliers, or industry experts to ensure that the locking collars you select are suitable for your conveyor system and will deliver optimal performance and reliability.
By considering these specific features and factors, you can purchase locking collars that are tailored to the unique demands of conveyor systems, ultimately enhancing the efficiency, durability, and overall performance of your conveyor application.
In which industries are locking collars frequently used, and what makes them suitable for those applications?
Locking collars find applications in various industries where secure fastening, axial positioning, or anti-rotation capabilities are required. Here are some industries where locking collars are frequently used and the reasons that make them suitable for those applications:
- Industrial Machinery:
- Automotive:
- Aerospace and Defense:
- Power Transmission:
- Mining and Construction:
- Medical Equipment:
In industrial machinery, locking collars are commonly used to secure components such as bearings, pulleys, sprockets, or shafts. They provide reliable axial positioning and prevent undesired movement or slippage, ensuring consistent operation and minimizing vibration. The ability of locking collars to withstand high loads and resist loosening under dynamic conditions makes them suitable for heavy-duty machinery.
In the automotive industry, locking collars are utilized in various applications, including transmission systems, engine components, suspension systems, and steering mechanisms. They help maintain precise alignment, prevent component dislocation, and resist rotational forces caused by engine vibrations or road conditions. The durability and reliability of locking collars make them suitable for the demanding and high-performance requirements of automotive applications.
Locking collars are extensively used in the aerospace and defense sectors for critical applications. These include aircraft engines, landing gear systems, missile guidance systems, and satellite components. The high-strength and anti-vibration properties of locking collars ensure the integrity and stability of essential components in extreme operating conditions, such as high speeds, intense vibrations, or rapid acceleration.
In power transmission systems, locking collars play a vital role in securing rotating shafts, couplings, or pulleys. They provide a reliable connection, preventing axial movement or slippage that could result in power loss or misalignment. Locking collars are suitable for power transmission applications due to their ability to handle high torque loads and resist loosening under continuous operation.
In the mining and construction industries, locking collars are used in equipment such as conveyors, crushers, or drilling machinery. They ensure the secure fastening of rotating or vibrating components, even in harsh and demanding environments. The robust construction and resistance to shock, vibration, and contamination make locking collars well-suited for these rugged applications.
Locking collars are employed in medical equipment where precise positioning, stability, and safety are paramount. They can be found in applications such as surgical instruments, imaging devices, or robotic systems. Locking collars provide secure attachment and prevent any unintended movement or misalignment that could compromise the accuracy or safety of medical procedures. Their non-magnetic properties and resistance to corrosion are additional advantages in medical environments.
The suitability of locking collars in these industries is attributed to their key features, including reliable fastening, resistance to vibration and axial movement, high load-bearing capacity, durability, and ease of installation. Locking collars contribute to the overall performance, safety, and efficiency of equipment and systems in these industries.
How do locking collars compare to other types of shaft collars, such as set-screw collars or clamp collars?
When comparing locking collars to other types of shaft collars, such as set-screw collars or clamp collars, there are several factors to consider:
- Installation Method:
- Security and Holding Power:
- Shaft Protection:
- Adjustability:
- Application Suitability:
- Complexity and Cost:
Locking collars typically use mechanisms like split designs, threads, ratcheting, or adhesive lining to secure them to the shaft. In contrast, set-screw collars rely on a screw that is tightened against the shaft, while clamp collars utilize a band or clamp that is tightened around the shaft.
Locking collars are often designed to provide high levels of security and holding power. The various mechanisms they employ, such as the split design, threading, or ratcheting, offer a more secure grip on the shaft, minimizing the risk of slippage or loosening under torque or vibration. Set-screw collars and clamp collars, while effective in many applications, may be more prone to slippage or require periodic adjustment to maintain their grip.
Locking collars, particularly those with split designs or adhesive lining, can provide better protection for the shaft. They distribute the clamping force more evenly, reducing the risk of damage or deformation to the shaft. Set-screw collars, if not properly installed or tightened, can potentially create localized stress points or indentations on the shaft surface. Clamp collars, while generally providing good protection, may exert more localized pressure due to their band or clamp design.
Set-screw collars offer some adjustability as the set screw can be loosened and repositioned on the shaft. This allows for fine-tuning or repositioning of the collar. Clamp collars often provide a degree of adjustability as well, as the clamp or band can be loosened and repositioned. Locking collars, depending on their specific design, may offer limited or no adjustability once fully tightened.
The choice between locking collars, set-screw collars, or clamp collars depends on the specific application requirements. Locking collars are often preferred in high-torque or high-vibration applications where secure and reliable shaft connections are crucial. Set-screw collars and clamp collars are commonly used in applications with lower torque or where occasional adjustment or removal is necessary.
Locking collars, with their various mechanisms and designs, can be more complex in construction compared to set-screw collars or clamp collars. This complexity may result in higher manufacturing costs. Set-screw collars and clamp collars, being simpler in design, are often more cost-effective options.
Ultimately, the choice between locking collars, set-screw collars, or clamp collars depends on the specific needs of the application. Consider factors such as torque requirements, vibration levels, ease of installation, adjustability, shaft protection, and budget constraints to determine the most suitable collar type for your particular application.
editor by Dream 2024-04-25